基于磁路模型的新型半包围磁芯结构设计及优化
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TM72

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国家自然科学青年基金(51607110)


Design and optimization of a novel semi-enclosed core structure based on magnetic circuit models
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    摘要:

    无线电能传输技术基于其安全可靠的优点被应用于机器人的充电系统中,为提高系统的耦合性能和减小对线圈周围的电磁辐射,提出一种新型半包围磁芯结构的磁耦合谐振式无线充电系统。首先建立圆盘磁芯的磁路模型,推导系统耦合系数的磁路表达式,为磁芯设计提供依据,通过在发射端圆盘磁芯外边沿增加一定高度磁环来减小互耦区磁阻,同时在发射端磁芯中心挖空来增大自耦区磁阻;其次建立新型半包围磁芯的磁路模型,推导新型磁芯系统的耦合系数表达式,得到影响系统性能的3个结构参数(磁环壁厚度,磁环高度,磁芯内环半径);然后基于Ansys Maxwell 建模仿真分析3个参数对系统耦合系数和电磁辐射的影响,并通过参数扫描优化磁芯结构参数;最后,通过搭建实验平台验证仿真结果的正确性。结果表明,新型半包围磁芯结构较圆盘磁芯的耦合系数最大可提高5.1%,线圈下方屏蔽效果提升了1.46倍。

    Abstract:

    The wireless power transfer technology has been applied to the robot charging system based on its safety and reliability. In order to improve the coupling performance of the system and reduce the electromagnetic radiation around the coil, a magnetic coupling resonance of a novel semi-enclosed magnetic core structure is proposed. Firstly, the magnetic circuit model is established with a disc core, and the expressions about coupling coefficient are derived, which provide the basis for designing magnetic core structures. The reluctance of mutual-coupling area is reduced by adding a certain height magnetic ring on the outer edge of the transformer with disc core. Meanwhile, a certain inner diameter of the core is removed from the bottom core to increase the reluctance of self-coupling area. Secondly, the magnetic circuit model of the new Semi-enclosed magnetic core is established, and the coupling coefficient expression of the new magnetic core system is derived. Three structural parameters (magnetic ring wall thickness, magnetic ring height, core inner diameter) affecting the system performance are obtained. Based on Ansys Maxwell simulation, three parameters impact is analyzed for the coupling coefficient and electromagnetic radiation, and the magnetic core structure parameters are optimized by parameter scanning. Finally, the simulation results are verified by setting up an experimental platform. Compared with the system with a disc core, the new Semi-enclosed core structure has a 5.1% improvement in the coupling coefficient, and the new core offers 1.46 times improvement in the shielding effect under the coil.

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谢哲慧,夏能弘.基于磁路模型的新型半包围磁芯结构设计及优化[J].电力科学与技术学报,2022,37(1):193-201.
XIE Zhehui, XIA Nenghong. Design and optimization of a novel semi-enclosed core structure based on magnetic circuit models[J]. Journal of Electric Power Science and Technology,2022,37(1):193-201.

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  • 在线发布日期: 2022-04-01
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